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ABB 3HAC042840-001 Manipulator Harness

ABB 3HAC042840-001 Manipulator Harness

❖ ABB ROBOTICS
┼────────┼
3HAC042840-001
IRC5 Controller Harness
& Interconnect Unit
Heavy-Duty Motion Cable
High Signal Integrity
KEY SPECIFICATIONS
Type & Application: IRC5 Robot Arm Power & Signal Cable Harness
Flexibility Rating: Designed for Continuous Flexing in Robotic Joints
Protection Grade: Oil-Resistant Outer Jacket with Multi-Core Shielding
Sales Manager: Miya zheng
✉ Email: sales@amikon.cn ☎ WhatsApp: 86-18020776792
◄ High-Performance Robotic Interconnect Solution Built for Extreme Industrial Rigor ►
ABB ROBOTICS
3HAC042840-001
DETAILS QUOTE FAQ AMIKON RELATED PARTS
ABB ROBOTICS / MANIPULATOR HARNESS
3HAC042840-001
 
Manipulator Harness
Axis 1–6

ABB 3HAC042840-001 is the manipulator harness assigned to the axis 1–6 electrical assembly of the IRB 6700 robot family. It is part of the robot's electrical spare-part architecture and provides the harness connection between the manipulator-side electrical system and the robot's axis-related assemblies.

The part is particularly relevant when an existing harness has suffered wear, electrical damage, connector problems or repeated motion-related deterioration and the maintenance team needs to restore the original robot wiring arrangement without changing the complete manipulator.

PART NUMBER
3HAC042840-001
PART TYPE
Manipulator Harness
AXIS RANGE
Axis 1–6
ROBOT FAMILY
IRB 6700
APPLICATION
Industrial Robotics
CATEGORY
Robot Electrical Spare Part
PART POSITION
01 / 06
Electrical assembly · Manipulator harness
WHY THIS PART MATTERS
The manipulator harness is a service-critical wiring assembly. A damaged harness can interrupt axis-related electrical continuity and make a robot unavailable even when the mechanical components remain serviceable.
Maintenance replacement
Robot refurbishment
Electrical fault recovery
SERIES CONTEXT
The 3HAC042840-001 harness belongs to the IRB 6700 manipulator electrical spare-part group. The IRB 6700 family includes multiple reach and payload variants, while the harness designation was later unified across variants in the product spare-parts structure.
PRODUCT CHARACTER
Built for the manipulator side

3HAC042840-001 is designated as the manipulator harness for axes 1 through 6 on the IRB 6700 platform. Its role is not a standalone controller function; it is an integrated robot wiring assembly intended to remain part of the manipulator electrical architecture.

This makes correct part-number matching particularly important when replacing a harness on an operating robot, especially where several IRB 6700 variants or different harness generations are present in the same maintenance environment.

CORE SPECIFICATION
Manufacturer ABB
Part Number 3HAC042840-001
Description Manipulator harness, axis 1–6
Robot Platform IRB 6700
Electrical Role Manipulator wiring assembly
Covered Axes Axes 1–6
Service Use Maintenance / repair / replacement
SERIES POSITION
IRB 6700
electrical architecture
 

The harness is one element within the wider IRB 6700 electrical spare-part structure, alongside items such as the SMB unit and brake release assembly.

Part / Function Role Selection Consideration
3HAC042840-001 Manipulator harness, axis 1–6 Use when the existing harness part number and robot configuration correspond to this assembly.
3HAC058040-001 Manipulator harness variant Part-number verification is required because harness variants can be tied to robot configuration and production generation.
3HAC043904-001 DSQC633C measurement unit Different electrical spare-part function; it should not be substituted for the harness.
FIELD APPLICATION
When the harness becomes the maintenance priority

On an IRB 6700, the manipulator harness is exposed to the repeated movement and routing conditions inherent to robot operation. In a maintenance environment, replacement becomes relevant when electrical continuity, connector integrity or physical cable condition can no longer be relied upon.

A correctly matched replacement helps the maintenance team restore the robot's intended electrical interconnection without unnecessarily replacing unrelated mechanical or electronic assemblies.

01 / CONTINUITY
Intermittent electrical continuity can point the maintenance team toward harness and connector inspection.
02 / MOTION WEAR
Repeated robot movement can make physical harness condition an important maintenance consideration.
03 / CONNECTORS
Connector damage or deterioration should be checked before returning the robot to production.
04 / REFURBISHMENT
A harness replacement can form part of a broader IRB 6700 refurbishment or preventive maintenance program.
REQUEST A QUOTATION
Send the exact robot part details
For a faster quotation, please provide the following five items:
01   Part Number 3HAC042840-001
02   Quantity Required quantity
03   Destination Shipping destination
04   Required Date Target delivery date
05   Machine/System Robot model / controller
AMIKON CONTACT
SALES MANAGER
Miya zheng
EMAIL   sales@amikon.cn PHONE / WHATSAPP   86-18020776792
Delivery: 3–5 days   |   Warranty: 12 months   |   Packaging: Brand New
Delivery way: E-packing / FedEx / EMS / TNT / DHL / UPS
Payment term: T/T
PURCHASE QUESTIONS
Before you replace
the harness
 

These questions focus on the practical decisions involved in sourcing and replacing 3HAC042840-001 rather than basic nameplate-level details.

 

Can 3HAC042840-001 be selected simply because the robot is an IRB 6700?
No. The IRB 6700 family contains multiple robot variants. ABB's spare-part structure assigns 3HAC042840-001 to the manipulator harness for axes 1–6, but the robot variant, configuration and existing part-number arrangement should still be checked before ordering. Later ABB revisions indicate that the harness number was unified across variants, making exact robot identification and current part-number verification especially useful during replacement.
What makes 3HAC042840-001 more relevant than replacing an unrelated IRB 6700 electrical part?
Its defined function is the manipulator harness for axes 1–6. It should therefore be considered when the failure or deterioration is associated with the robot's harness assembly, rather than with the SMB measurement unit, brake-release assembly, motor, gearbox or another separate electrical/mechanical spare part.
Why should the existing 3HAC042840-001 installation be checked before ordering a replacement?
Harness replacement is configuration-sensitive. Confirming the robot variant, controller generation, existing harness arrangement and part number reduces the risk of receiving a harness that does not match the installation. This is particularly important for maintenance teams working with mixed-generation IRB 6700 equipment.
When is 3HAC042840-001 a sensible maintenance replacement rather than a broader robot overhaul?
When the evidence points toward the manipulator harness itself—such as physical deterioration, intermittent continuity or connector-related problems—while the surrounding robot assemblies remain serviceable. Replacing the affected harness can address the electrical maintenance requirement without automatically replacing unrelated robot components.
How should 3HAC042840-001 be compared with 3HAC058040-001 during procurement?
Both part numbers occur in the IRB 6700 manipulator-harness spare-part context, but they should not be treated as interchangeable merely because their descriptions are similar. The correct choice should be based on the robot variant, production generation, existing harness arrangement and exact part-number match. If the old harness number is 3HAC042840-001, provide that number together with the robot model and controller details when requesting a quotation.
NEED A FAST MATCH?
Send the part number and robot configuration.
For quotation handling, please include Part Number, Quantity, Destination, Required Date and Machine/System. This allows the purchasing request to be checked against the intended robot application.
EMAIL   sales@amikon.cn WHATSAPP   86-18020776792
Sales manager: Miya zheng
Amikon team
AMIKON TEAM
GLOBAL INDUSTRIAL AUTOMATION SUPPORT
Parts sourcing
built around uptime.
 

Amikon focuses on industrial automation components and control-system spare parts, helping maintenance and purchasing teams secure critical replacement components when equipment availability matters.

Our business connects multiple established automation brands with a global customer base, with an emphasis on responsive sourcing, practical part-number matching and efficient delivery.

Amikon warehouse
 
Industrial automation parts
MULTI-BRAND COVERAGE
One sourcing channel.
Multiple automation families.
HIMA
Safety PLC & DCS components
ABB
DCS, AC800F / AC800M & robot spare parts
KUKA
Robot spare parts
Rockwell / Allen-Bradley
Control and automation components
TRICONEX / ICS Triplex
Trusted control systems
Woodward
Turbine and engine control components
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IS200 / DS200 / IS215 / DS215 families
Yokogawa
CS3000 and related control components
Tricon / EPRO / Emerson
Control, monitoring and turbine-related components
Our objective is straightforward: help customers reduce equipment downtime by locating the industrial automation spare and operational parts required for maintenance, repair and refurbishment projects worldwide.
ORDER SUPPORT
Service terms
DELIVERY
3–5 days
E-packing / FedEx / EMS / TNT / DHL / UPS
QUALITY & PAYMENT
12-month warranty
Brand New packaging
Payment: T/T
A return or replacement can be arranged after the returned item is received and reviewed. Shipping costs incurred for the return are the buyer's responsibility.
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