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EMERSON A6500-TP Temperature Process Card

EMERSON A6500-TP Temperature Process Card

 
 
 
EMERSON EPRO • AMS 6500 ATG
A6500-TP
 
Temperature and process card for the AMS 6500 machinery protection platform, supporting temperature and process-variable measurement.
Measurement scope
RTD • Thermocouple • Process current / voltage
3 KEY PARAMETERS
Voltage input 0–10 V
Current input 0/4–20 mA
RTD types Pt100, Ni100, Ni120, Cu10
Additional capability: thermocouple input types include E, J, K, T and N.
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AMS 6500 ATG / TEMPERATURE & PROCESS
A6500-TP
 
The A6500-TP Temperature Process Card is a four-channel measurement module for the AMS 6500 ATG Machine Protection System. It combines temperature measurement with standard process-signal acquisition, allowing RTDs, thermocouples and voltage or current process signals to be handled within the same protection-system architecture.
CORE FUNCTION
Temperature / process acquisition, channel supervision, alarm handling, analog retransmission and internal RS-485 communication for the AMS 6500 ATG system.
MEASUREMENT
4
measurement channels
RESOLUTION
24-bit
ADC input resolution
DIGITAL I/O
2 + 6
digital inputs / outputs
ANALOG OUT
4
0/4–20 mA outputs
3RU / 6HP
100 × 160 mm Euro-card format with anodized aluminum front plate.
RTD
Pt100 / Ni100 / Ni120 / Cu10
TC
E / J / K / N / T
PROCESS
0–10 V / 0/4–20 mA
BUS
RS-485 / EIA-485
RACK
A6500-xR
MEASUREMENT ARCHITECTURE
 
Four Measurement Channels
The four measurement channels are independently configurable for temperature sensors or process signal inputs. The card provides a 24-bit ADC and electrically separates the four inputs from one another.
Temperature RTD / Thermocouple
Voltage 0–1 V / 0–10 V
Current 0/4–20 mA
Temperature Measurement
RTD measurement supports Pt100, Ni100, Ni120 and Cu10 sensors. RTDs can be connected using 2-wire, 3-wire or 4-wire technology, with Cu10 using the applicable wiring arrangement.
Thermocouple measurement supports E, J, K, N and T types. Cold junction compensation can be handled internally or by using an external RTD sensor input.
Temperature accuracy: ±1 K for RTD and thermocouple inputs.
01
Voltage Process Input
Supports 0–1 V and 0–10 V process signals. The 0–10 V process input has an impedance greater than 100 kΩ and an accuracy of ±1% of full scale.
02
Current Process Input
Supports 0/4–20 mA signals with a current limiter. The process current input has an impedance below 200 Ω and an accuracy of ±1% of full scale.
03
Signal Scaling
Configured process inputs can be scaled and shifted. The resulting values can also be reproduced through the card's 0/4–20 mA analog outputs.
CHANNEL OK & DIAGNOSTIC LOGIC
A6500-TP continuously supervises card and measurement-channel conditions. Card disturbances and channel disturbances are treated separately, allowing the system to distinguish internal card problems from sensor or signal problems.
CARD STATUS
Firmware errors, internal card errors and excessive internal card temperature.
SENSOR STATUS
Sensor faults and signal faults are handled as channel disturbances.
LOCAL STATUS
The green OK LED represents the combined channel condition.
REMOTE STATUS
Status can be handled through digital outputs, Modbus, OPC UA and AMS Machine Studio.
RTD circuits are supervised for short circuits and open connections. Thermocouples can be supervised for open connections, while short-circuit detection is not available for thermocouples.
CONTROL & OUTPUT LAYER
The A6500-TP combines measurement with configurable local signal handling.
02
Digital Inputs
Two digital inputs accept external control signals. Logic low is 0–3 V and logic high is 13–32 V.
06
Digital Outputs
Six normally-open equivalent SPST outputs can be assigned to configured alarm and status functions.
04
Current Outputs
Four 0/4–20 mA outputs provide measured values to external indicators or other systems.
RS
RS-485
Measurement results are transferred through the internal EIA-485 / RS-485 bus to the communication card.
 
SYSTEM COMMUNICATION PATH
A6500-TP communicates internally with the A6500-CC Communication Card. The communication card provides the external interface used to transfer measured values and status information to host computers and analysis systems.
A6500-TP
Measurement & local I/O
A6500-CC
Communication interface
HOST
Analysis / control
External communication options provided through the A6500-CC include Modbus RTU, Modbus TCP/IP and OPC UA.
CONFIGURATION & REPLACEMENT
 
Configuration Workflow
Configuration can be prepared offline or performed online. AMS Machine Studio is used together with an A6500-CC connection to create, edit, save and load the card configuration.
01 Select A6500-TP
02 Configure measurement task
03 Save configuration
04 Load configuration to card
Replacement Considerations
The card can be replaced within the A6500-xR system architecture. Before replacement, the existing configuration should be saved whenever possible. After installation, the replacement card can be detected by AMS Machine Studio and the saved configuration can be loaded.
The AMS 6500 ATG cards are designed to be hot-swappable. However, any work on the system can affect machine protection and should be performed by appropriately authorized personnel.
AMS 6500 ATG — SAME FAMILY, DIFFERENT ROLES
The correct card depends on the measurement or system function required.
A6500-TP
Temperature and process measurement.
RTD, thermocouple, voltage and current process signals.
A6500-UM
Universal machinery measurement.
Intended for machinery-related measurement functions rather than the TP temperature/process role.
A6500-CC
Communication card.
Connects the rack measurement cards with configuration and external communication interfaces.
A6500-RC
Relay output card.
Provides relay-based output functions within the AMS 6500 architecture.
Selection point: A6500-TP is not simply another universal card in the family. Its defining role is temperature and standard process measurement, while the other cards address different measurement, communication or output functions.
TECHNICAL PROFILE
 
Power supply +24 V redundant supply inputs Voltage range +19 to +32 V DC
ADC resolution 24 bit Temperature inputs 8 sensor-input positions in thermocouple configuration
Process input voltage 0–10 V; 0–1 V standard signal supported Process input current 0/4–20 mA
RTD types Pt100, Ni100, Ni120, Cu10 RTD wiring 2-wire, 3-wire, 4-wire
Thermocouple types E, J, K, N, T Temperature accuracy ±1 K
Analog outputs 4 × 0/4–20 mA Analog output load <500 Ω
Digital inputs 2 Digital outputs 6
Digital output load 100 mA maximum Communication bus RS-485 / EIA-485
Rack format 3RU / 6HP Board size 100 × 160 mm Euro-card format
Operating temperature -20°C to +70°C with forced cooling Without forced cooling -20°C to +55°C
Storage temperature -40°C to +85°C Relative humidity 5–95%, non-condensing
WHAT MAKES A6500-TP PRACTICAL FOR REPLACEMENT
Mixed Signal Capability
Temperature sensors and standard process signals can be handled within the same card architecture.
Signal Isolation
The four measurement inputs are galvanically isolated from each other.
Compact Rack Use
A 3RU / 6HP card format supports compact integration in the AMS 6500-xR rack architecture.
Replacement Workflow
Existing configuration can be saved and loaded to a replacement card through AMS Machine Studio.
 
 
AMIKON INDUSTRIAL AUTOMATION
READY FOR A6500-TP INQUIRY?
Send the model and required quantity for a quotation and availability check.
A6500-TP PURCHASE & APPLICATION FAQ
Practical questions for replacement, compatibility and system configuration
01
Can A6500-TP replace an existing temperature/process card in an AMS 6500 ATG rack?
A6500-TP is designed as a temperature and process measurement card for the AMS 6500 ATG architecture. Before replacement, verify the existing rack, card position, sensor types, wiring arrangement and configuration requirements. The card operates in the A6500-xR System Racks and uses the A6500-CC for configuration and system communication.
02
How should A6500-TP be selected when an application combines RTDs with 4–20 mA process signals?
A6500-TP supports RTD measurement as well as 0/4–20 mA process input signals. The four measurement channels are independently configurable, so the required sensor and process-signal arrangement should be checked against the existing channel configuration and terminal wiring.
03
What is the key difference between A6500-TP and A6500-UM when planning a card replacement?
A6500-TP is focused on temperature and standard process measurements, while A6500-UM serves universal machinery measurement functions. Therefore, the measurement purpose of the existing card is more important than simply matching the rack family when selecting a replacement.
04
Does A6500-TP need an A6500-CC when the card is being configured or integrated into the system?
Yes. The configuration procedure uses the A6500-CC Communication Card together with AMS Machine Studio. The A6500-CC also provides the external communication interfaces used to transfer measurement and status values to connected systems.
05
What should be checked before ordering an A6500-TP for a failed installed card?
Check the complete part designation, hardware revision, existing rack arrangement, sensor type, wiring method, process input range and configuration requirements. If possible, save the existing card configuration before replacement. After installation, the saved configuration can be loaded to the replacement card through AMS Machine Studio.
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AFTER-SALES
Return / Replacement
Please contact us within 7 days if you have any question after you receiving the items.
The returned items has to be in its original condition, specific reason for the return, we will issue a return or replacement for your order after we received the returns.
The buyer is responsible for all the shipping cost incurred.
A6500-TP TEMPERATURE / PROCESS CARD
Temperature measurement, process acquisition, diagnostics and system integration within the AMS 6500 ATG architecture.
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