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Role and Importance of Bently Nevada 3500/94M in Industrial Control Systems

Role and Importance of Bently Nevada 3500/94M in Industrial Control Systems

October 20, 2025

Role and Importance of Bently Nevada 3500/94M in Industrial Control Systems

What is the Bently Nevada 3500/94M, and why does it matter in the 3500 system?

he Bently Nevada 3500/94M is a dedicated VGA display module designed for use within the Bently Nevada 3500 Machinery Protection System. It merges real time monitoring data from the 3500 rack with a human interface, allowing operators to visualize alarms, system events, vibration measurements, proximity gap values, and diagnostic parameters directly on a touch screen or standard VGA display. The module communicates internally via the 3500 rack network and provides output to external displays and control interfaces.

How does the Bently Nevada 3500/94M enhance machine monitoring?

The Bently Nevada 3500/94M enhances machine monitoring by providing a real-time, user-friendly interface that displays critical machinery data directly from the 3500 Machinery Protection System. 

The Importance of Bently Nevada 3500/94M in Industrial Control Systems

The Bently Nevada 3500/94M plays a vital role as a human-machine interface in modern industrial control systems, especially in applications such as power generation, petrochemicals, turbines, and high-speed rotating machinery. It provides real-time visualization of critical machine health data, such as 1X-filtered vibration, gap values, alarm events, and channel diagnostics, enabling operators to quickly detect anomalies and take proactive measures. The system supports up to nine customizable display screens, allowing flexible organization by machine, parameter type, or system section to meet various industrial needs. By embedding the display module directly into the 3500 system rack, it reduces latency and dependency on third-party interfaces, improving response time and reliability. Additionally, the 3500/94M supports KVM extenders for remote display up to 10 km, suitable for centralized control rooms. A display router can also aggregate multiple rack outputs onto a single screen, simplifying monitoring in large-scale systems.

 

The Details of 3500/94M

Product Name

3500/94M VGA Display Module

Function

Displays system event list, alarm event list, module & channel data, alarm/OK status

Display Options

10″ or 15″ VGA touch screen displays (Advantech 10″ ANA D3510, 15″ FPM 8151H)

Maximum Cable/Remote Distance

Standard cable up to -6 m (20 ft); KVM extender options up to -10 km (6.2 miles)

Power Input / Consumption

24 V dc nominal (input range  22.5-25.5 Vdc)

Max power consumption  4.6-4.7 W

Environmental – Operating Temperature

-20 °C to +65 °C (-4 °F to +149 °F)

Environmental – Storage Temperature

-40 °C to +85 °C (-40 °F to +185 °F)

Humidity

Up to 95% RH

Dimensions (Module only)

Approx. 241.3 mm × 24.4 mm × 241.8 mm (9.50″ × 0.96″ × 9.52″)

 

How to install the 3500/94M Control Systems

Before installation, power to the rack must be completely shut down to ensure safety.

The 3500/94M is inserted into a designated full-height rear slot within the 3500 rack and secured properly.

Once installed, the module is connected to an external VGA touch display using a standard VGA cable, with a maximum recommended length of 6 meters unless a KVM extender is used for remote displays up to 10 kilometers away.

The touch screen’s RS-232 port must also be connected to the module for full functionality, and a 24V DC power supply—either from the module or an external certified source—is required to power the display.

 After physical installation, system configuration is completed using the 3500 Rack Configuration Software, which allows customization of up to nine display screens, enabling operators to tailor data views to specific monitoring needs.

Once configured, the system is powered on, and the display is tested for proper output and touch responsiveness.

If needed, the screen can be calibrated to ensure accurate interaction.

The installation must also comply with environmental requirements, including operating within –20 °C to +65 °C and 95% non-condensing humidity.

For hazardous environments, only the certified 10-inch display version should be used. With proper setup, the Bently Nevada 3500/94M becomes a powerful real-time interface for machinery health monitoring and diagnostics.

In conclusion:

In summary, the Bently Nevada 3500/94M improves situational awareness, reduces response time to faults, supports remote and scalable deployment, and ensures that operators have direct, intuitive access to vital machine health data in industrial control systems.

 

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Bently Nevada 3500/32M Channel Relay Module

The Bently Nevada 3500/32M is a four-channel relay module designed for the 3500 Machinery Protection System. It provides independent, fully configurable relay outputs for critical machinery protection, supporting various logic functions such as AND/OR, voting, and latching. This module is essential for driving alarm responses, initiating trips, or activating external protection systems based on user-defined conditions and system inputs.

 

Bently Nevada 3500/60 Temperature Monitor

The Bently Nevada 3500/60 is a six channel temperature monitor module for the 3500 Machinery Protection System, accepting both RTD and thermocouple inputs, conditioning those signals, comparing them to user programmed alarm set points, and providing reliable monitoring of bearing, motor stator, compressor suction/discharge, steam temperatures and other critical machine points.

 

Bently Nevada 3500/92 Communication Gateway Module

The Bently Nevada 3500/92 is a system communication and display module within the 3500 Machinery Protection System. It serves as a gateway for data transmission between the machinery protection system and external devices, such as control rooms or monitoring systems. The 3500/92 supports multiple network interfaces, providing real-time access to system status, alarms, and event data. It enables easy integration with various industrial control systems, offering both local and remote monitoring capabilities for critical machine health and performance.

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